With constant exposure to heat, cold, UV radiation, rain, snow, hail, high winds and possible mechanical damage, a roof can be the most vulnerable component of a building’s exterior. However, a roof’s long-term performance can be enhanced — and major roofing problems avoided — with correct design, quality materials, proper installation and workmanship, and comprehensive care.
Whether you’re sending something fragile in the mail or keeping valuables safe during a move, secure packing is everything. To protect a delicate item, simply fill a spare shopping bag half-full with spray insulation foam and place in the bottom of a box, pressing the item gently into the bag as it hardens to cushion the item. Repeat for the top and you have a DIY custom packaging solution that can handle the rigors of delivery.

Part of that guidance will be explaining that interior, two component foam is applied with the professional using specific personal protective equipment (high-pressure foam is installed while using a respirator, for example). It is encouraged that professionals explain clearly to customers that this equipment, coupled with certain work and engineering practices, including ventilation, is used to minimize exposures to the chemicals used to make SPF during the job.
Spray foam insulation or spray polyurethane foam (SPF) is an alternative to traditional building insulation such as fiberglass. A two-component mixture composed of isocyanate and polyol resin comes together at the tip of a gun, and forms an expanding foam that is sprayed onto roof tiles, concrete slabs, into wall cavities, or through holes drilled in into a cavity of a finished wall.
As mentioned above, These coatings can work with almost any roof type. Another advantage is they are long-lasting. The coatings are resistant to fungi and mildew among other common materials that damage roofs with time. Another advantage of the coatings is that they are seamless, providing a neat uniform coating. Elastomeric coatings offer individual benefits to certain roof types. For instance, polyurethane foam roofing benefits greatly from the coatings by getting great ozone and UV light protection. The heat reflexive properties also offer great benefits such as lowering cooling costs. This advantage is enjoyed regardless of the rooftype. The heat reflexive properties also offer anti-aging properties when coatings reflect harsh sun rays which age roofs with time. Elastomeric roof coatings are also simple to use, VOC compliant and nontoxic.
Water-based acrylic coatings have more than 30 years of proven performance over a wide range of substrates. It is the coating of choice for metal roofs since it is highly reflective, can be easily tinted and is not extremely slippery when damp. When used with our rust primer, even rusted roofs can be saved. TIP: If you have a metal roof or a low slope roof that doesn't pond water, consider acrylic coatings. https://www.youtube.com/attribution_link?a=ggLAUsiuI_o&u=watch?v=XXXXXX&feature=share
RE: my June 12 post...We went ahead and had the attic sprayed with a Soy-based product. Stayed in a hotel for 3 nites. Still smelled a little bad but that's gone away over time. I'm very glad we didn't use the other foam as even that much outgassing of a petrochemical could have sent my wife to the hospital. Unfortunately, the spray crew didn't speak English(at least not to me) and were kinda lazy, so they ended up spraying over some can fixtures from the kitchen below that were not insulation-contact rated. So I hired an electrician to come out, pull down the cans, pull out what he thought was an appropriate amount of foam to create a big enough air space and then re-install the cans. I billed the firm for the electrician plus an extra night we had to stay in the hotel and they paid, no questions asked. Guess they knew they had screwed up.   http://m.youtube.com/e/ggLAUsiuI_o
Although spray polyurethane foam has many advantages over other types of insulation, spray foam installation isn’t foolproof. Some builders have reported problems with sloppy foam insulation. For example, some installers have been known to begin spraying before the chemical components are up to temperature, which can affect component mixing and foam performance. When components are poorly mixed, or mixed in the wrong ratio or at the wrong temperature, cured foam has been known to shrink away from rafters or studs, leaving cracks. Some installers rush through their spraying, resulting in voids.
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine.
Low-pressure spray polyurethane foam is typically applied around ductwork, electrical or piping penetrations, rim joists and roof repairs. This type of foam is used to insulate and seal small to mid-sized areas in homes and other buildings that are too large or extensive for smaller, insulating foam sealants. It is especially effective in weatherizing older homes that have many cracks, gaps and wall penetrations around doors, window frames, pipes and plumbing lines. The air- and heat-leakage improvements can be quite dramatic after a low-pressure SPF application, which can result in greater efficiencies. https://m.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
Solvent-based polyurethane coatings have excellent adhesion and when used as a base coat over asphalt, EPDM, TPO or PVC, it eliminates the need for a primer. The resulting savings on labor and material more than offsets the higher cost of the product. When top coated with silicone, it gives you the best of both worlds. It's also an excellent gutter and RV coating.
Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true. 

Spray Foam Basement Walls


Open-cell is also known as half-pound foam. It has an R-Value of 3.5-3.6 per inch, and its density is bout 0.5 pounds per cubic food. Low-density foams like these are made partially from raw biological materials Carbon dioxide or water is also used in the makeup. Open-cell uses far less material than closed-cell, but its R-Value is lower. Also, open cell requires a vapor retarder (like gypsum wallboard) and is riskier when used for roof sheathing. It's not highly recommended that you use open-cell insulation if you live in a cold climate unless you have that extra barrier. You should also compare how much money you spend versus how effective the open-cell insulation is wherever it's installed.

How Much To Charge For Spray Foam Insulation


Note:  A board foot is defined as a 12" x 12" square at 1" thick. Actual output can be affected by a number of factors including temperature and humidity. The theoretical yield has become an industry standard for identifying certain sizes of two component kits. Theoretical yield calculations are performed in perfect laboratory conditions, without taking into account the loss of blowing agent or the variations in application methods and types.
If you're chemically sensitive, it's probably not a good idea to get it installed, but it's also not a good idea to breathe musty air from the crawl space either. In addition, your house and its contents are made of lots of materials that affect your indoor air quality. If you're really concerned about this, hire a company to test your air and tell you what you can do about it.
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US. 
I started watching back in the Bob Villa days. It's funny when Bob left the show I thought well that's the end of my favorite show. I couldn't have been more wrong. TOH has gotten better and better over the years. I've gotten so many great ideas for my houses from watching close to every episode of TOH. Also, my confidence in being able to take on more and more complex projects at home has grown thanks to Norm, Tommy and Roger. Sorry Richard, I love watching you and learning about the latest greatest plumbing, heating and cooling tech but I hate doing plumbing stuff. My favorite projects would be #1 Carlisle House in 2004 and #2 Cambridge House in 2005. I've watched those seasons multiple times since becoming an Insider. Kevin is by far my favorite TOH host. His first couple of seasons were rough but once he hit his stride he just got better and better. I absolutely love it when Kevin and Tommy do their 'Sonny and Pops' routine. Who wouldn't want Tommy Silva to be their Pops! Thank you for 40 great years!
Spray polyurethane foam, or SPF, is the main type of 2-part, closed-cell spray foam used by insulation contractors. Large-scale insulation jobs require special equipment as well as safety gear to protect the installer from chemical fumes during installation. When the foam cures and hardens just several minutes after application, it's completely safe for as long as it stays in place. 

How Much Is Spray Foam Roof Insulation


Air infiltration and exfiltration within a home contributes to almost 99% of moisture migration. Restricting air movement stops moisture accumulation so that the possibility of mold growth is less likely. Combined with a properly sized HVAC system, spray foam insulation helps control the indoor humidity levels to minimize moisture and condensation. Reducing moisture and controlling humidity can also add years to the life expectancy of a home, plus contribute to a healthier indoor environment. Finally, it also deters pests, making it difficult for them to nest. http://youtu.be/ggLAUsiuI_o
Although spray polyurethane foam has many advantages over other types of insulation, spray foam installation isn’t foolproof. Some builders have reported problems with sloppy foam insulation. For example, some installers have been known to begin spraying before the chemical components are up to temperature, which can affect component mixing and foam performance. When components are poorly mixed, or mixed in the wrong ratio or at the wrong temperature, cured foam has been known to shrink away from rafters or studs, leaving cracks. Some installers rush through their spraying, resulting in voids.
KARNAK manufactures a complete line of sustainable roof coatings, sealants, and waterproofing solutions certified to comply with UL, FM, CRRC, ENERGY STAR®, Dade County, Title 24, and Florida’s HVZ building code. Our ENERGY STAR-labeled coatings can help buildings obtain LEED points. With four factories and seven warehouses across the U.S., KARNAK’s dedicated sales and customer service team will deliver the products you need in less time than it takes our quick-dry 535 Envirolastic to cure.

Spray Foam Companies


Sta-Kool 800 15-year White Elastomeric Roof Coating is Sta-Kool 800 15-year White Elastomeric Roof Coating is a high quality very flexible white acrylic latex roof coating. Coverage is 50-75 sq. ft. per gallon per coat. Two coatings are recommended. This performance product resists cracking and peeling while offering tremendous durability. This long lasting formula forms and excellent highly ...  More + Product Details Close https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=youtube_gdata

This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.)
Although spray foam insulation has been in use since the 1940s, primarily for aircraft, for the past 30 years, continual product innovation has seen the increased adoption of spray foam insulation in residential and commercial construction. The rapid growth of sprayed foam insulation in building construction, thanks in part to its immediate and long-term benefits, has allowed the insulation material to sit confidently alongside traditional insulation types in providing thermal comfort for building occupants.
While coatings may potentially stop minor leaks, the roof should be properly repaired and dried prior to coating application. Coatings may be able to seal pinhole leaks, which are leaks not visible to the naked eye. If the roof is leaking, the roof leak will need to be identified and repaired prior to any recoating; do not expect the coating to find and seal the leaks.
That’s $58.3 Billion dollars. That’s roughly how much money we wasted in 2010 in the US according to the Department of Energy because of air leaking out of our building envelopes. If your building leaks energy, you’re paying more for energy than you need to. Clearly you’re not alone. If you’re ready to claim your share of the savings, it’s quicker and easier than you think.

This high R-value of 4.45 at 1 inch, polyurethane insulation expands to seal cracks, gaps, and voids in attics, walls, crawl spaces, and ceilings. Agribalance is a three-quarter pound density foam that reduces air leakage by improving energy efficiency, and reducing moisture intrusion and outside contaminants such as dust, dirt, and allergens. As a result, builders can generally install smaller, more energy-efficient HVAC systems and achieve similar, or superior comfort compared to traditionally insulated structures which require a larger, less efficient HVAC system – resulting in higher energy costs.
Silicone coatings are typically produced by adding a catalyst and solvents to a silicone base. Because the silicone is a natural material, these coatings are bio-degradable. They can be applied to a roofing system using many different techniques, including spraying or rolling. Silicone coatings are available in many colors, including reflective white and translucent.
Sporadic cases of hypersensitivity pneumonitis (HP) have also been reported in workers exposed to isocyanates. The symptoms may seem like the flu, with fever, muscle aches, and headaches. Other symptoms may include a dry cough, chest tightness, and difficult breathing. Individuals with chronic HP often experience progressively more difficult breathing, fatigue, and weight loss. Individuals with acute HP typically develop symptoms 4–6 hours after exposure.[4]
Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3] http://www.youtube.com/v/ggLAUsiuI_o&feature=youtube_gdata
Light-density open-cell SPF is commonly known as half-pound foam. It is a semi-rigid material with a sponge-like appearance that expands during installation and creates small, open cells that are filled with carbon dioxide. Due to its ability to expand during the application process, it fills cracks, crevices and voids and adheres to irregular surfaces or substrates to form an air sealing insulation.[12] https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=kp

For maximum durability and leak resistance, we recommend that two coats of topcoat be applied at 100 sq. ft. per gallon, or a minimum of 20 mils dry coating. If two complete topcoats are not applied, always apply two thick coats to problem areas such as scuppers, drain areas, ponding areas, seams, and repaired areas. Avoid using Elastek Solar Magic™ or The Shield™ on ponding roofs. Clean skin and tools promptly with water.
I just received this and it worked well for me. It works well for small gaps (around windows, between studs), but probably not the right tool for larger gaps (>1" or 2"). If used in larger gaps, it works OK if it is layered in. Spray a little and wait for it to set, then layer another on top, etc... This is pretty much noted by the seller. It is pretty much exactly as described and priced right, so 5 stars. If you need to do larger gaps, buy 2 part. http://www.youtube.com/e/ggLAUsiuI_o?app=desktop
Although spray foam insulation has been in use since the 1940s, primarily for aircraft, for the past 30 years, continual product innovation has seen the increased adoption of spray foam insulation in residential and commercial construction. The rapid growth of sprayed foam insulation in building construction, thanks in part to its immediate and long-term benefits, has allowed the insulation material to sit confidently alongside traditional insulation types in providing thermal comfort for building occupants.
The insulation at eaves level will leave your loft area comfortable for use and free from condensation. By installing the insulation at rafter level, it keeps the loft void warmer and prevents condensation build-up, which can otherwise occur when increasing insulation at ceiling level. The warmer, drier, cleaner roof space eliminates the risk of pipes and tanks freezing.
Spray foam insulation, like other insulation, saves on energy costs and lowers utility bills. Studies by the US Department of Energy show that 40% of a home's energy is lost as the result of air infiltration through walls, windows and doorways. Buildings treated with spray foam insulation insulate as much as 50% better than traditional insulation products.
The roof must be thoroughly cleaned, and allowed to dry thoroughly. This is a critical step to ensure a successful coating application. Be careful not to damage the lap seams. Care should be taken when pressure washing not to disturb the integrity of the underlying roof membrane particularly where there are adhered seams. Refer to the specific coating manufacturer you are using for their specific requirements for roof preparation.
Before you decide on spray foam or another method of insulation, it's important to understand the superiority of spray foam compared to traditional materials. When compared to fiberglass batts, spray foam offers nearly double the R-value per inch, achieves air-sealing and insulation in one step, won't be damaged by mold or moisture, and won't settle, compress, or otherwise be damaged to the point it needs replacement.

Where Can I Buy Closed Cell Spray Foam

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