The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)
If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam.
Where Can I Buy Spray Foam Insulation
For exterior commercial concrete walls or cavity walls, seams and gaps can be a problem. Our continuous InsulBloc® seamless spray foam insulation system is a highly versatile, closed-cell foam that exhibits outstanding air barrier and moisture barrier qualities. Because InsulBloc® is a spray application, it will conform to any geometric shape. This affords architects infinite design freedom since this spray foam insulation product will adhere to any creative feature or curve that your building might have, and seal irregular shapes such as steel I-beams, corrugated roof decks, and dissimilar construction material interfaces.
How Much Is Closed Cell Spray Foam
Spray foam insulation, when properly installed is both an air barrier and when closed cell foam is used at the proper depth a vapor barrier! Before hiring any contractor you should establish the brand of foam being used and verify that with the named manufacture. Please ask for ESR reports and MSDS sheets on any foam being installed in your home. A couple areas where you might consider spray foam insulation include:
The Gardner 4.75 Gallon Heavy Duty Foundation Coating The Gardner 4.75 Gallon Heavy Duty Foundation Coating is ideal for sealing concrete block and poured foundations fence and deck posts retaining walls and metal surfaces. Its high penetrating seal resists damage and deterioration due to moisture and insects. When applied properly this solvent-based asphalt coating helps prolong the life ... More + Product Details Close
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine.
One of the high-tech insulation products being utilized these days is a foam-spray product called "Icynene," which is a foam that starts as two liquid components (a and b, if you will) that are heated up and sent through two hoses and meet at a tip of a gun where the magic begins. This is a thin film that expands to 100 times its volume in eight seconds, when it's permanently set up.
Acrylic coatings are typically applied in two coats, with the second running perpendicular to the first. 1 gallon per 100 square feet is a good estimate for these coatings, as they do not need to be applied nearly as thick as many other coatings. These coatings can be sprayed or roll-applied. Acrylic coatings generally require a re-coat within 2-3 years of application.
Spray foam insulation works by sealing the building envelope to stop conditioned air from escaping and prevent unwanted outside air from entering your home. It allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. It's a lightweight, durable, and versatile insulation solution boasting the industry’s strongest performance in energy efficiency and energy cost savings.
I employed a company to insulate my three story house in 2011. They started Insulating it in August of 2011...They said it would be a 3-4 day job. They installed it in 0.5"-8" lifts all in the same cavity, this left burned insulation and voids. They removed what they told me was the bad insulation and in the process cut many electrical wires. They fixed this. They then reinstalled too thick again in some spots and removed again. They then installed it for a 3rd time. The areas that I thought were good are now separating from the structural members leaving voids. As of October 2012, 1 year and 2 months of dealing with the contractor I told them I want proof that what has been installed carries a warranty or I want my money back and I will fix the problems myself. They have yet to provide me with this warranty. I have spent many hours in the house looking at what is bad and they need to fix. I am frustrated, 14 months of additional rent due to their negligence. I would like to know how I can get proof that the product carries the manufacturers lifetime warranty, or has it been installed improperly throughout the entire house. Desperately awaiting your response.
Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States.
Before you decide on spray foam or another method of insulation, it's important to understand the superiority of spray foam compared to traditional materials. When compared to fiberglass batts, spray foam offers nearly double the R-value per inch, achieves air-sealing and insulation in one step, won't be damaged by mold or moisture, and won't settle, compress, or otherwise be damaged to the point it needs replacement.
Spray foam insulation works by sealing the building envelope to stop conditioned air from escaping and prevent unwanted outside air from entering your home. It allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. It's a lightweight, durable, and versatile insulation solution boasting the industry’s strongest performance in energy efficiency and energy cost savings. http://youtube.com/e/ggLAUsiuI_o?app=desktop
Light-density open-cell SPF is commonly known as half-pound foam. It is a semi-rigid material with a sponge-like appearance that expands during installation and creates small, open cells that are filled with carbon dioxide. Due to its ability to expand during the application process, it fills cracks, crevices and voids and adheres to irregular surfaces or substrates to form an air sealing insulation. https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=kp
United Coatings™ Roof Coat Elastomeric Coating is an effective coating for providing long-term reflectivity over a wide range of roofing substrates. The high reflectivity of Roof Coat Elastomeric Coating keeps the roof substrate cool, which not only helps prolong its longevity but also helps save on energy costs. Roof Coat Elastomeric Coating’s rich consistency uniformly covers the textured profile of various substrates, forming a flexible monolithic membrane that provides protection from normal weathering, aging, and ultraviolet exposure.
Both high and low-pressure, two-component spray foam are applied by professional contractors who are trained to use and apply SPF with the required equipment (protective gear, full eye protection, respirators, and gloves). Contractors should follow the ventilation recommendations by the product manufacturer to avoid overexposure through inhalation, and instruct those without protective gear (homeowners or building occupants) to stay away from the work area during exposure times and to not return until instructed by the professional contractor.
This tropic heat actually is the cause that the steel structure, which most roofs in that part of the world are built on, expands and contracts all the time. By doing so, the sun-battered steel structure causes the roof tiles to dislodge and slowly creates small openings between the roof tiles, through which rain water can run into, creating leaks that can cause much damage to plastered ceilings and electric wiring. https://www.youtube.com/watch?v=ggLAUsiuI_o&hc_location=ufi
However, coating asphalt shingles and built-up composition roofs requires more caution. The National Roofing Contractors Association’s (NRCA) director of technical services has stated "The roofing industry is aware of a number of issues that could have negative consequences for field application of coatings over asphalt shingle roof systems. Anyone considering this type of application should be aware of the concerns so they can weigh them against the benefits claimed in coating product promotional materials."
Also, I'm wondering... Is this website is being regularly updated? A local installer (in Oct, 2010) in MA quoted over twice the price you list here. "Open cell alone ~$1.35 per sq ft for R-13. Or a 'hybrid method' using 2inch closed cell for R-13 followed by 1.5inch open cell for R-6. Hybrid is $2.85 per sq foot for R-19 rating". Maybe installers are charging higher prices to profit from those trying to meet government energy rebate by Dec 31?
I was hesitant to buy this because many reviews stated that it didn't cover as advertised, but after reading/following all directions, everything turned out perfectly. It even seemed to apply slightly more than the 650 bd/ft that was advertised. The application process was very easy to learn and I applied all of the product in about 1 hour and 10 minutes- prep time included. I couldn't be happier and I purchased another kit this morning.