Spray foam insulation is a great product. Homes insulated with it can be some of the most efficient and comfortable homes built. I've been in plenty of these homes and can tell you that when spray foam is installed properly, they outperform 99% of fiberglass batt-insulated, stick-built homes. (I can also tell you that 73% of all statistics are made up on the spot, so please don't ask for documentation of that statistic.)
Thank you, Allison. We have a split system unit (actually 5) with the heat being propane. The foam guy said that it needed ventilation, so completely sealing the attic wouldn't be a good idea. It sounds like you are saying that the systems need to be vented out of the attic or replaced with some type of closed system. But I shouldn't bother spraying if the plan is to leave the soffet vents open. Is that correct?
Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true.

Foam is very sticky; you'll need to wear disposable coveralls with a hood, and gloves, a face mask, and eye protection. It takes some practice to spray foam evenly and, because it expands so dramatically, to control its depth; 2 inches is all you need to seal the joist cavities. You need a clear area so that you can work without interruption; any pause longer than 30 seconds will clog the nozzle and require putting on a new one. It's also critical that the air temperature stays between 75 and 85 degrees.
What do you mean by "our AC units require fresh air ventilation"? Fresh air doesn't come from the attic. If there's an atmospheric combustion appliance in the attic, such as an 80 AFUE furnace, then you shouldn't be encapsulating the attic anyway. If that's the case, you don't want spray foam on the roofline at all. You can either change out the furnace to a sealed combustion unit or do your insulating and air-sealing at the flat-ceiling level.
Ames® elastomeric waterproof roof coatings are premium coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. From flat roof coating to plywood roof coating, Ames’ liquid rubber roof paint coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures and helping you save on cooling costs. Ames® products are environmentally friendly, water-based, non-toxic, VOC-free and can be cleaned with water. If you’re looking for how to seal a flat roof, pitched rolled roof, or just about any other kind, our elastomeric waterproof roof coatings can help you get the job done.
Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed.
Although spray foam insulation has been in use since the 1940s, primarily for aircraft, for the past 30 years, continual product innovation has seen the increased adoption of spray foam insulation in residential and commercial construction. The rapid growth of sprayed foam insulation in building construction, thanks in part to its immediate and long-term benefits, has allowed the insulation material to sit confidently alongside traditional insulation types in providing thermal comfort for building occupants.
Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true. https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=share
Typical roof coating dry film thickness vary from paint film thickness (plus or minus 3 dry mils) to more than 40 dry mils. This means a roof coating actually becomes the top layer of a composite roof membrane and underlying system. As such, the roof coating is the topmost layer of protection for the membrane, receiving the impact of sunlight (both infrared and ultraviolet (UV), rain, hail and physical damage. 

The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)
Spray foam insulation, when properly installed is both an air barrier and when closed cell foam is used at the proper depth a vapor barrier!  Before hiring any contractor you should establish the brand of foam being used and verify that with the named manufacture.  Please ask for ESR reports and MSDS sheets on any foam being installed in your home. A couple areas where you might consider spray foam insulation include:
Part of that guidance will be explaining that interior, two component foam is applied with the professional using specific personal protective equipment (high-pressure foam is installed while using a respirator, for example). It is encouraged that professionals explain clearly to customers that this equipment, coupled with certain work and engineering practices, including ventilation, is used to minimize exposures to the chemicals used to make SPF during the job.

Spray Foam Contractors


Although spray foam insulation has been in use since the 1940s, primarily for aircraft, for the past 30 years, continual product innovation has seen the increased adoption of spray foam insulation in residential and commercial construction. The rapid growth of sprayed foam insulation in building construction, thanks in part to its immediate and long-term benefits, has allowed the insulation material to sit confidently alongside traditional insulation types in providing thermal comfort for building occupants.
Touch ‘n Foam Pro System 600 is a completely self-contained 2-component foam system that is portable and disposable. Complete with color-coded hoses, ergonomic foam applicator, and all the necessary tools to get started, the System 600 provides up to 600 board feet* (theoretical) of polyurethane spray foam. Designed for larger insulating (up to 2 inch fills), sealing, patching and filling applications, the System 600 provides a quick, consistent flow of foam with rapid curing (60 seconds) to insulate stud wall cavities, gaps, cracks, expansion joints, and other sources of air leakage.
This depends on the geographic location, insulation, and cost of electricity. Lawrence Berkeley National Laboratory (LBNL), Oak Ridge National Laboratory (ORNL), National Roofing Contractors Association (NRCA), and several roofing material manufacturers have computer programs that can estimate the savings. A growing number of energy consultants are available to provide environmental regulation compliance information.
KARNAK manufactures a complete line of sustainable roof coatings, sealants, and waterproofing solutions certified to comply with UL, FM, CRRC, ENERGY STAR®, Dade County, Title 24, and Florida’s HVZ building code. Our ENERGY STAR-labeled coatings can help buildings obtain LEED points. With four factories and seven warehouses across the U.S., KARNAK’s dedicated sales and customer service team will deliver the products you need in less time than it takes our quick-dry 535 Envirolastic to cure.

Spray Foam Companies


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Simple – we’ve seen experienced contractors work with the separate nitrogen tanks and spray foam rigs and have one heck of a time. These spray foam insulation kits are quick to learn and simple to use. They’re designed to be easy so you get results the very first time you spray. Thorough Instructions, 24/7 Product Support, and videos make it easy to install.

Q. "I talked to a building product supplier for WALLTITE spray foam, he is suggesting to use 2" or 3" of closed cell-spray foam in the joists areas instead of the batts insulation. He says it will work with outboard rigid insulation. There is a location of a cantilevered floor area with steel beam so I may need to use spray foam to protect the steel beam. It would then be convenient continue to spray in the floor joist cavities and then apply 5" of polyiso outboard of the bottom cantilever floor sheathing." http://www.youtube.com/e/ggLAUsiuI_o
Sporadic cases of hypersensitivity pneumonitis (HP) have also been reported in workers exposed to isocyanates. The symptoms may seem like the flu, with fever, muscle aches, and headaches. Other symptoms may include a dry cough, chest tightness, and difficult breathing. Individuals with chronic HP often experience progressively more difficult breathing, fatigue, and weight loss. Individuals with acute HP typically develop symptoms 4–6 hours after exposure.[4]

How Much Is Spray Foam Roofing


KARNAK manufactures a complete line of sustainable roof coatings, sealants, and waterproofing solutions certified to comply with UL, FM, CRRC, ENERGY STAR®, Dade County, Title 24, and Florida’s HVZ building code. Our ENERGY STAR-labeled coatings can help buildings obtain LEED points. With four factories and seven warehouses across the U.S., KARNAK’s dedicated sales and customer service team will deliver the products you need in less time than it takes our quick-dry 535 Envirolastic to cure.

Spray Foam Companies


You've got no argument from me there, Dennis. Getting a good installer if you're going with spray foam is crucial. Many builders or homeowners don't know how to find one, however, and that's where third party inspections come in. Also, even good installers have bad days, but if someone comes in behind them with a measuring probe and a Blower Door, there will be fewer sub-par foam jobs.  
Sealection 500 is a cutting-edge formula of open-cell spray foam insulation, which expands 120 times its liquid volume to insulate and seal all cracks, gaps, and joints with a single application, and is easy to install and finish. It has dramatically increased energy efficiency for millions of residential and commercial property owners. This translates to a high-performing product for builders, shorter application, and finishing times for contractors, and lower energy bills for homeowners and commercial building owners. http://www.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
“It’s been scientifically proven that the temp of the shingles rises only a couple of degrees when there is an unvented attic compared to a vented attic,” said Garry Barlow, estimator at RetroFoam of Michigan. “If we lived in a southern state it has been proven that the longevity of the shingle did diminish by only one year. In the northern states there was no difference in the life span of the shingles.”
Open-cell is also known as half-pound foam. It has an R-Value of 3.5-3.6 per inch, and its density is bout 0.5 pounds per cubic food. Low-density foams like these are made partially from raw biological materials Carbon dioxide or water is also used in the makeup. Open-cell uses far less material than closed-cell, but its R-Value is lower. Also, open cell requires a vapor retarder (like gypsum wallboard) and is riskier when used for roof sheathing. It's not highly recommended that you use open-cell insulation if you live in a cold climate unless you have that extra barrier. You should also compare how much money you spend versus how effective the open-cell insulation is wherever it's installed.

How Much To Charge For Spray Foam Insulation


High-pressure systems can be used to spray all three types of spray polyurethane foam. Of the three types of spray foam used in building insulation and weatherization, the high-pressure, two-component spray foam is most likely to be used on larger projects such as a new building construction or renovations. SPF applied with a high-pressure system tends to adhere tightly to the entire structure which helps avoid sagging or detaching from its position. It can also provide a seal against air and insects.
Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14]

Spray Foam Metal Building


Polyurethane Spray Foam Insulation is used in industries ranging from mining to movies, from cold storage to marine flotation. Spray Foam Insulation’s ability to seal out air and insulate quickly means it’s always in high demand for residential and commercial applications. Spray Foam Insulation is critical for solving our nation’s energy challenges because it dramatically reduces the energy needed to heat and cool our homes and offices.
Ames® elastomeric waterproof roof coatings are premium coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. From flat roof coating to plywood roof coating, Ames’ liquid rubber roof paint coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures and helping you save on cooling costs. Ames® products are environmentally friendly, water-based, non-toxic, VOC-free and can be cleaned with water. If you’re looking for how to seal a flat roof, pitched rolled roof, or just about any other kind, our elastomeric waterproof roof coatings can help you get the job done.
Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling. 
Our commitment to using intelligent solutions and high-performing, quality products to help solve global environmental challenges is evident in both the use of renewable and recycled content in our products, as well as our green recognitions and certifications by various organizations, such as the NAHB Research Center, LEED Certifications, and USDA Bio-Preferred, just to name a few.
Typical roof coating dry film thickness vary from paint film thickness (plus or minus 3 dry mils) to more than 40 dry mils. This means a roof coating actually becomes the top layer of a composite roof membrane and underlying system. As such, the roof coating is the topmost layer of protection for the membrane, receiving the impact of sunlight (both infrared and ultraviolet (UV), rain, hail and physical damage. 

To avoid the expense re-roofing a house that is simply suffering from nail fatigue, and to obtain optimum insulation, an 85mm layer of polyurethane foam can be sprayed onto the underside of the slates or tiles of a pitched roof. This stabilises and weatherproofs the roof by fixing the nails, battens and roofing felt. As the foam is a superior insulant, coupled with just 100mm of insulation at joist level, your roof will also meet the stringent thermal performance standards required for a new home. A typical roof can be insulated using the polyurethane treatment for around half the cost of re-roofing.


Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14]

Spray Foam Sealant


The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause: https://www.youtube.com/v/ggLAUsiuI_o

I am an Architect in Toronto. I am designing a new roof addition to a row house building. Because of existing conditions and the shape of the new roof. It may be easiest to use closed cell spray foam within the areas of the joists. My question is when spray foam is used in this situation do I need to worry about how the joist members may be thermal bridges? It is not common to provide a little bit of rigid insulation to protect the joist members? The additional layer of outboard insulation will require an extra layer of plywood above the insulation which will add to cost.
Q. "I talked to a building product supplier for WALLTITE spray foam, he is suggesting to use 2" or 3" of closed cell-spray foam in the joists areas instead of the batts insulation. He says it will work with outboard rigid insulation. There is a location of a cantilevered floor area with steel beam so I may need to use spray foam to protect the steel beam. It would then be convenient continue to spray in the floor joist cavities and then apply 5" of polyiso outboard of the bottom cantilever floor sheathing."
Although spray polyurethane foam has many advantages over other types of insulation, spray foam installation isn’t foolproof. Some builders have reported problems with sloppy foam insulation. For example, some installers have been known to begin spraying before the chemical components are up to temperature, which can affect component mixing and foam performance. When components are poorly mixed, or mixed in the wrong ratio or at the wrong temperature, cured foam has been known to shrink away from rafters or studs, leaving cracks. Some installers rush through their spraying, resulting in voids.
Water-based acrylic coatings have more than 30 years of proven performance over a wide range of substrates. It is the coating of choice for metal roofs since it is highly reflective, can be easily tinted and is not extremely slippery when damp. When used with our rust primer, even rusted roofs can be saved. TIP: If you have a metal roof or a low slope roof that doesn't pond water, consider acrylic coatings. https://www.youtube.com/attribution_link?a=ggLAUsiuI_o&u=watch?v=XXXXXX&feature=share

Excellent kit for insulating a house. Slow rising foam takes longer to insulate an area as you must do it in layers 1" thick. Any thicker can overheat the chemicals and prevent a proper cure and off-gassing. Recommend purchasing a second suit and nozzles so you can use it multiple days to achieve the thickness desired for the highest R value. Seals up and insulates much better than traditional fiberglass. The sound suppression is noticeably different. Used it to insulate the ceiling above our bedroom. The sound is remarkably more quiet than the fiberglass insulation we had before. The only down side is the weight of the containers. Using a smaller kit would be easier to handle and move around when spraying a ceiling in an attic. A word of caution, use plywood that spans at least 2 joist per container when spraying in an attic to hold the weight.

Where Can I Purchase Spray Foam Insulation

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